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Modeling of the minimum cutting thickness in micro cutting with consideration of the friction aroundthe cutting zone

Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG

Frontiers of Mechanical Engineering 2020, Volume 15, Issue 1,   Pages 81-88 doi: 10.1007/s11465-019-0561-y

Abstract: thickness during TC4 micro machining and finite element method (FEM) cutting simulation.friction modeling is proposed to illustrate the material flow mechanism around the friction zone in microthe stagnation point location and the minimum cutting thickness.Micro cutting experiments are conducted to validate the accuracy of the friction and the minimum cuttingthickness in micro cutting.

Keywords： tool friction     minimum cutting thickness     finite element method     tool edge radius     micro cutting    

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Recent advances in micro- and nano-machining technologies

Shang GAO, Han HUANG

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 1,   Pages 18-32 doi: 10.1007/s11465-017-0410-9

Abstract: The miniaturization of devices in different fields requires production of micro- and nano-scale componentsThis paper reviewed the recent advances in micro- and nano-machining technologies, including micro-cutting, micro-electrical-discharge machining, laser micro-machining, and focused ion beam machining.

Keywords： micro machining     cutting     electro discharge machining (EDM)     laser machining     focused ion beam (FIB)    

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3D finite element prediction of chip flow, burr formation, and cutting forces in micro end-milling of

A. DAVOUDINEJAD, P. PARENTI, M. ANNONI

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 2,   Pages 203-214 doi: 10.1007/s11465-017-0421-6

Abstract: This study proposed a 3D finite element modeling (3D FEM) approach for the micro end-milling of Al6061Finite element (FE) simulations were performed under different cutting conditions to obtain realisticnumerical predictions of chip flow, burr formation, and cutting forces.The proposed 3D FE model considers the effects of mill helix angle and cutting edge radius on the chip

Keywords： 3D finite element modeling     micro end-milling     cutting force     chip formation     burr formation    

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Crystallographic orientation effect on cutting-based single atomic layer removal

Wenkun XIE, Fengzhou FANG

Frontiers of Mechanical Engineering 2020, Volume 15, Issue 4,   Pages 631-644 doi: 10.1007/s11465-020-0599-x

Abstract: The mechanism of a single atomic layer removal in cutting is the key basic theoretical foundation foratomic-scale mechanical cutting.Material anisotropy is among the key decisive factors that could not be neglected in cutting at suchIn the present study, the crystallographic orientation effect on the cutting-based single atomic layerTo obtain an atomic, defect-free processed surface, the cutting needs to be conducted on the close-packed

Keywords： ACSM     single atomic layer removal mechanism     crystallographic orientation effect     mechanical cutting     Manufacturing    

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A review on ductile mode cutting of brittle materials

Elijah Kwabena ANTWI, Kui LIU, Hao WANG

Frontiers of Mechanical Engineering 2018, Volume 13, Issue 2,   Pages 251-263 doi: 10.1007/s11465-018-0504-z

Abstract: Ductile mode cutting is a very promising way to achieve high quality and crack-free surfaces of brittleThus the study of ductile mode cutting of brittle materials has been attracting more and more effortsThis paper provides an overview of ductile mode cutting of brittle materials including ductile natureand plasticity of brittle materials, cutting mechanism, cutting characteristics, molecular dynamic simulationIt is believed that ductile mode cutting of brittle materials could be achieved when both crack-free

Keywords： ductile mode cutting     brittle materials     critical undeformed chip thickness     brittle-ductile transition    

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Cutting performance of surgical electrodes by constructing bionic microstriped structures

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0728-9

Abstract: electrodes rely on thermal effect of high-frequency current and are a widely used medical tool for cuttingelectrode surface and thermal injury to adjacent tissue are serious problems in surgery that can affect cuttingwettabilities on tissue adhesion and thermal injury were investigated using horizontal and vertical cuttingThis study demonstrates a promising approach for improving the cutting performance of surgical electrodes

Keywords： surgical electrodes     tissue adhesion     thermal injury     bionic structures     cutting performance     medical    

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Edge preparation methods for cutting tools: a review

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 4, doi: 10.1007/s11465-023-0766-y

Abstract: Edge preparation can remove cutting edge defects, such as burrs, chippings, and grinding marks, generatedin the grinding process and improve the cutting performance and service life of tools.edge with cutting performance, are briefly introduced.Then, edge preparation methods for cutting tools, in which materials at the cutting edge area are removedto decrease defects and obtain a suitable microgeometry of the cutting edge for machining, are discussed

Keywords： edge preparation method     preparation principle     cutting edge geometry     edge characterization     tool performance    

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Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0729-8

Abstract: When ultrasonically cutting honeycomb core curved parts, the tool face of the straight blade must bealgorithm and spindle rotation algorithm were integrated and compiled, and the straight blade ultrasonic cuttingTherefore, the postprocessor developed in this paper can be well adapted to the honeycomb core ultrasonic cutting

Keywords： honeycomb core     straight blade     ultrasonic cutting     tool pose     postprocessor    

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Improved analytical model for residual stress prediction in orthogonal cutting

Zhaoxu QI,Bin LI,Liangshan XIONG

Frontiers of Mechanical Engineering 2014, Volume 9, Issue 3,   Pages 249-256 doi: 10.1007/s11465-014-0310-1

Abstract:

The analytical model of residual stress in orthogonal cutting proposed by Jiann is an important toolfor residual stress prediction in orthogonal cutting.new contact boundary condition between tool and workpiece is used to make it in accord with the real cuttingAt last, an experiment for measuring residual stress in cutting AISI 1045 steel is conducted.Also, Jiann’s model and the improved model are simulated under the same conditions with cutting

Keywords： residual stress     analytical model     orthogonal cutting     cutting force     cutting temperature    

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Design of ultrasonic elliptical vibration cutting system for tungsten heavy alloy

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 4, doi: 10.1007/s11465-022-0715-1

Abstract: In this study, a high-performance ultrasonic elliptical vibration cutting (UEVC) system is developedA cutting tool is installed at the end of the ultrasonic vibration unit to output the ultrasonic ellipticalDifferent microtopography and surface roughness are obtained by the cutting experiments of tungsten heavy

Keywords： tungsten heavy alloy     ultrasonic elliptical vibration cutting     Timoshenko’s theory     resonant mode of    

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Depth of cut models for multipass abrasive waterjet cutting of alumina ceramics with nozzle oscillation

Jun WANG

Frontiers of Mechanical Engineering 2010, Volume 5, Issue 1,   Pages 19-32 doi: 10.1007/s11465-009-0082-1

Abstract: An experimental study of the depth of cut in multipass abrasive waterjet (AWJ) cutting of alumina ceramicsIt is found that this cutting technique can significantly increase the depth of cut by an average of50.8% as compared to single pass cutting without nozzle oscillation under the corresponding cutting conditionsand within the same cutting time.The modelling process starts with single pass cutting using a dimensional analysis technique and the

Keywords： abrasive waterjet     engineering ceramics     depth of cut     cutting performance     nozzle oscillation     machining    

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Flexible micro flow sensor for micro aerial vehicles

Rong ZHU, Ruiyi QUE, Peng LIU

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 4,   Pages 539-545 doi: 10.1007/s11465-017-0427-0

Abstract:

This article summarizes our studies on micro flow sensors fabricated on a flexible polyimide circuitThe micro flow sensor has merits of flexibility, structural simplicity, easy integrability with circuitsIn our study, we install the fabricated micro flow sensors on micro aerial vehicles (MAVs) to detect

Keywords： micro flow sensor     flexible sensor     surface flow sensing     aerodynamic parameter     micro aerial vehicle (MAV    

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Analysis and comparison of laser cutting performance of solar float glass with different scanning modes

Wenyuan LI, Yu HUANG, Youmin RONG, Long CHEN, Guojun ZHANG, Zhangrui GAO

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 1,   Pages 97-110 doi: 10.1007/s11465-020-0600-8

Abstract: Cutting quality and efficiency have always been important indicators of glass laser cutting.These modes can achieve high-performance hole cutting of thick solar float glass using a 532-nm nanosecondThe mechanism of the glass laser cutting under these two different scanning modes has been described.Several experiments are conducted to explore the effect of machining parameters on cutting efficiencyMoreover, the best cutting efficiency scanning mode is 14.2% faster than that in the spiral scanning

Keywords： laser cutting     solar float glass     scanning mode     surface quality     cutting efficiency    

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Energy efficient cutting parameter optimization

Xingzheng CHEN, Congbo LI, Ying TANG, Li LI, Hongcheng LI

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 2,   Pages 221-248 doi: 10.1007/s11465-020-0627-x

Abstract: In a practical machining process, cutting parameters are vital variables set by manufacturers in accordanceProper selection of cutting parameters with energy consideration can effectively reduce energy consumptionThis paper conducts a comprehensive literature review of current studies on energy efficient cuttingtool and cutting fluid.Current studies on energy efficient cutting parameter optimization by using experimental design method

Keywords： energy efficiency     cutting parameter     optimization     machining process    

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Error compensation for tool-tip trace during cutting of laminated paper for rapid prototyping

Yucheng DING, Changhe LI, Dichen LI, Guoxin YU

Frontiers of Mechanical Engineering 2009, Volume 4, Issue 2,   Pages 111-119 doi: 10.1007/s11465-009-0020-2

Abstract: Therefore, the knife tip, which engages into the sheet paper during cutting, tends to follow the pathA study has also been performed regarding the effect of the knife tip geometry on the cutting notch of

Keywords： rapid prototyping     laminated object manufacturing     knife-cutting     tracing error    

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Title Author Date Type Operation

Modeling of the minimum cutting thickness in micro cutting with consideration of the friction aroundthe cutting zone

Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG

Journal Article

Recent advances in micro- and nano-machining technologies

Shang GAO, Han HUANG

Journal Article

3D finite element prediction of chip flow, burr formation, and cutting forces in micro end-milling of

A. DAVOUDINEJAD, P. PARENTI, M. ANNONI

Journal Article

Crystallographic orientation effect on cutting-based single atomic layer removal

Wenkun XIE, Fengzhou FANG

Journal Article

A review on ductile mode cutting of brittle materials

Elijah Kwabena ANTWI, Kui LIU, Hao WANG

Journal Article

Cutting performance of surgical electrodes by constructing bionic microstriped structures

Journal Article

Edge preparation methods for cutting tools: a review

Journal Article

Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade

Journal Article

Improved analytical model for residual stress prediction in orthogonal cutting

Zhaoxu QI,Bin LI,Liangshan XIONG

Journal Article

Design of ultrasonic elliptical vibration cutting system for tungsten heavy alloy

Journal Article

Depth of cut models for multipass abrasive waterjet cutting of alumina ceramics with nozzle oscillation

Jun WANG

Journal Article

Flexible micro flow sensor for micro aerial vehicles

Rong ZHU, Ruiyi QUE, Peng LIU

Journal Article

Analysis and comparison of laser cutting performance of solar float glass with different scanning modes

Wenyuan LI, Yu HUANG, Youmin RONG, Long CHEN, Guojun ZHANG, Zhangrui GAO

Journal Article

Energy efficient cutting parameter optimization

Xingzheng CHEN, Congbo LI, Ying TANG, Li LI, Hongcheng LI

Journal Article

Error compensation for tool-tip trace during cutting of laminated paper for rapid prototyping

Yucheng DING, Changhe LI, Dichen LI, Guoxin YU

Journal Article